Manzoni Machinery
The Manzoni Range (MA – MF)

Cold & Hot Forming Progressive Headers

Manzoni Machinery delivers a comprehensive lineup of high-speed progressive headers, serving the automotive, aerospace, and defense industries. Our range spans five distinct series (MA, MB, MC, ME, MF) to cover every production requirement, handling wire diameters from 3 mm up to 42 mm. Regardless of the series, every machine features our revolutionary kinematic system and the Absolute Zero Clearance® technology, ensuring perfect balance and zero vibration across the entire line.

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Manzoni MB5 Progressive Header

Technical Data

Models & Technical Specifications

Compare the specifications of our different series to find the exact match for your component size and production speed.

Models MAMBMCMEMF
Dies 5 5-6 6 6 5
Max wire ⌀ (600N/mm²) 8 mm 11 mm 20 mm 33 mm 42 mm
Cut off length 90 mm 100 mm 150 mm 230 mm 220 mm
Max K.O. die side 90 mm 90 mm 140 mm 210 mm 210 mm
Max K.O. punch side 22 mm 30 mm 42 mm 80 mm 80 mm
Max head ⌀ 20 mm 24 mm 32 mm 50 mm 70 mm
Heading tonnage 70 ton 100 ton 200 ton 650 ton 700 ton
Max speed 370 pcs/min 280 pcs/min 160 pcs/min 110 pcs/min 90 pcs/min
Power Inverter 37 kW 45 kW 110 kW 200 kW 250 kW
Power Motor 29 kW 38 kW 70 kW 150 kW 150 kW
Weight 11 ton 13 ton 40 ton 125 ton 130 ton
Dimensions (with AC Cabin) 2.2×3.6×2h m 2.2×3.6×2h m 3×5.7×2.8h m 4.2×8×3.5h m 4.2×8×3.5h m
Die holder Ø50×165 mm Ø60×165 mm Ø94×238 mm Ø150×300 mm Ø180×300 mm
Max ⌀ punches Ø40×100 mm Ø45×105 mm Ø70×140 mm Ø120×220 mm Ø140×220 mm
Knife Ø26 mm Ø32 mm Ø56 mm Ø92 mm Ø110 mm
Bushing knife Ø25 mm Ø30 mm Ø55 mm Ø90 mm Ø105 mm

Machine Systems & Safety

Standard Equipment & Innovations

Every Manzoni machine comes fully equipped with our patented technology ecosystem and premium features as standard.

Patented Technology

  • Manzoni Absolute Zero Clearance®
  • Manzoni Modular Steel Frame®
  • Double Encoder Vector Motor with torque control
  • Read, Set & Go®
  • Soft Kick Out Cam® & Short Parts Stopper®
  • Manzoni Slow Motion Ram®
  • Manzoni Extra Deep Forming®

Mechanical & Control Features

  • High-speed bushing knife
  • Trimming station on last die (with cam always installed)
  • Extra transfer finger
  • Motorized lifting and lowering of transfer unit
  • Transfer unit setup jig
  • Pneumatic lock for backing screws
  • Easy Move Control Panel®

Wire Feed

Choice between linear system with grippers or feed rolls, equipped with double antibacklash system.

Lubrication

Double system with filtration and separate tanks for tool and machine lubrication.

Safety & Enclosure

Full sound enclosure, electrical cabinet, CE-compliant safety systems. Safety brake-clutch on flywheel, safety switches on all doors.

Monitoring

Short feed detector with pneumatic release, housing for load monitor sensors, digital display of K.O. pin position.

Optional Accessories

Good Parts Conveyor
Scrap Conveyor
Quick Change Kit (Out of machine)
Induction Heating System

Find Your Perfect Configuration

Contact our engineering team to define the specs for your production line.

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